NOTICE: These
parts are not PMA'd! You and your IA will need to decide whether these
meet the
requirements of owner-produced parts for installation on your airplane.
The
airplane in question is a 1976 177B.
Figure 1 shows my pilot’s side door frame prior to removal.
The Door Latch Bumper (p/n 2012127-1, figure 17-66 of my illustrated
parts catalog), hereafter referred to as “bumper,” is made of thin
aluminum that has snagged and torn on the door latch over the years.
(Click on any image for a larger view.) |
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Figure 1. Pilot’s side
bumper prior to removal |
Figure 2 shows the co-pilot’s side bumper
removed from the airframe.
Note that there are two stubby machine screws and two sheet-metal screws. |
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Figure 2. Co-pilot’s bumper removed with screws. |
Figure 3 shows a set of replacement bumpers ready to be
mounted to the airframe. The edges have
been deburred. The smaller, sheet-metal screw holes are
chamfered but you may want to shallow out the chamfer by using a
3/16” concrete drill bit.
The replacement bumpers are made of 0.060" 304 stainless steel and
weigh about one ounce each. The
bumpers have been bead-blasted which gives a matte finish and mostly
eliminates the tool mark from the manufacturing process. If
you choose to paint these, the bead-blasting should provide a better
surface to which the paint will adhere. |
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Figure 3. Set of replacement bumpers ready for installation. |
On my plane, I needed to drill a new hole for the lower
sheet-metal screw on the pilot’s side.
The upper machine screw on the co-pilot’s door was also not quite lined
up. You may find clever ways around
this or just leave that screw out altogether.
It’s plenty strong without it. |
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Figure 4. Pilot’s side, bumper installed
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Figures 4 and 5 show the pilot’s and co-pilot’s door frames with the new
bumpers installed. |
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Figure 5.
Co-pilot’s side, bumper installed |
Now available, at no extra charge, are
these bumpers powder coated in white. I also have a few sets
in red and blue. If you'd like a
different color, please contact me to see what we can arrange. |
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Reported
problems with these parts have been few and far between so I don't anticipate that you'll have an issue
with them but, if you do, please return them within 180 days of placing your
order and I will refund 100% of the purchase price.